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Lean Maintenance Two Day Course Agenda
Day 1 Lean maintenance and where it fits in, problem solving
History of Lean Maintenance
Techniques for continuous improvement including inputs to maintenance.
Looking at the inputs to maintenance for areas to make more efficient
Looking at the outputs to optimize the use of the resource
How Lean Maintenance is related to Lean Manufacturing?
Lean maintenance provides a Lean service to operations
Many of the tools can be brought over (types of observation, 8 losses, etc.)
How to see waste in your operation
The role of Lean Maintenance
Be Lean to survive global competition
Be Lean to be a preferred employer
Have faster reaction times to shifts in the marketplace
Specific Lean Strategies
What is it?
How can we take advantage of it?
Design Lean tasks
Lean Work Orders
Better machine histories
Training for mechanics, operations and planners
Examples of Lean and Fat work orders
Specific techniques to reduce fat from your use of work orders
How to use your CMMS in a Lean way
Take advantage of your data
Where to get data to support cost saving plans.
Exercise in developing a Lean CMMS protocol
Recreating your PM system to be Lean
Where is the waste in PM
Exercise in PM and Lean maintenance
Using technology for PdM inspection and for Lean Maintenance
How to plan and schedule maintenance jobs for Lean execution
Exercise in Lean Planning
Attack fat in the maintenance warehouse
Techniques to cut costs of acquisition
Techniques to cut costs of ownership
Exercise in Lean Inventory approaches
Is safety Lean?
The goal: a Lean worker
Day 2 Finding waste and the development of the Lean Project
Brainstorming sessions specifically designed to uncover waste.
Where to focus initial attention
Use this Priority system to insure actionable projects.
Where to look for the 'low hanging fruit'.
Massive Lean Maintenance Project development
Groups set priority for each idea based on proprietary measures.
Groups develop list of projects in priority order
Forms are offered to help groups refine and write-up one idea
Rigorous formats are employed to insure projects are thought through, and different aspects are reviewed.
How to conduct a cost analysis on a money saving project.
How to get these projects done in the real world.
Assign management mentor that will provide:
Money that was budgeted,
Get supplies, help, faith, access to asset and resources, whatever else is needed
Present a Lean Project
How to write success stories. Pass stories on to management