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Most Popular Seminar
Total Productive Maintenance - Course Agenda for 3 day class
Day 1:
TPM in 2011
Chapter 1 Introduction to TPM
Who is TPM for?
What Does TPM Do?
Why the results from TPM are urgent today
Revolution
History of TPM
TPS, the parent of TPM
TPS (Toyota Production System)
Some important questions
Chapter 2 Talking About TPM
Total plant involvement
A Day in the Life of a TPM Shop
Promises Made at a TPM conference
Improvement in the Delivery of maintenance service
Selling TPM to different stakeholders
Chapter 3 Elements of TPM
TPM Has Two Aspects
Five elements of TPM
Pillars of TPM
Chapter 4 TPM basics
The intention of TPM is engagement
TPM: The Basic Idea
TPM is a TEAM Based Activity
Five Elements of TPM
Pillars of TPM
Day 2:
Chapter 5 Maintenance
Maintenance
The Basic Activity of TPM is PM
PM is.
Inspection
TLC
One way PMs are built: Team exercise
Chapter 6 OEE (Overall Equipment Effectiveness)
Measuring Equipment Effectiveness is an Essential Part of TPM.
OEE for a donut shop
Different OEE models
6 Losses of Nakajima
11 Losses of Bob Williamson
16 Losses
Immants Classification of Losses
Prioritization of losses
Let the Confusion begin
Examples of OEE
Chapter 7 TPM activities
Return to new conditions
Mini-manual for Operators
Tasks (Getting Down to the Nitty-Gritty)
Explicit versus Implicit tasks
Good TPM tasks have some things in common
Possible tasks for TPM trained operators
TLC (Tighten, Lubricate, Clean)
How to choose the best tasks
Descriptions versus specifications
Team meetings
Prioritization of losses
Meeting Quiz
Typical team activity is conducting a 1-point lesson
RCA for operators
Lean Maintenance: Is TPM Lean? TPM is Lean!
Chapter 8 Facts of Life
What Are We Trying to Do?
One Problem However - Past Sins
What are the Life Cycle Phases of Equipment?
Chapter 9 CMMS
MRP II interface
The CMMS Work Order
Chapter 10 Visual Work Place
Gantt and his charts
Benefits
Examples
When is too much too much
Day 3:
Chapter 11 TPM Installation
Seven Steps to Reach Full Autonomous Maintenance
Why Do One Out of Two TPM Installations Fail?
Successful TPM Installations
Key Concepts for the TPM Installation
Look Out; Problems Ahead!
Steps in Introduction of TPM in an Organization
Chapter 12 Training
For TPM to Work, You Better Be Great at Training.
Effective Training
Certified Operator, Mechanic Training
Chapter 13 Structures to keep TPM going
Structure for Remembering To Do Tasks
TPM reporting
Keeping TP Mon track
Chapter 14 Is TPM for you?
How to decide TPM is for you
TPM Feasibility Study
My action Plan